How to Specify PTFE Gaskets for Flanges and Custom Parts
07 November, 2026 | Admin
How to specify PTFE gaskets is a common question for maintenance and procurement teams. A gasket that is the wrong size, thickness or grade will leak, creep or fail early, and flanges can be damaged. This guide lists what to define so you get the right gasket on the first order.
PTFE gaskets are used where chemical resistance and temperature matter, in petrochemical, chemical, food and pharmaceutical plants.
Free engineering tools
Gasket size chart — Find the ASME B16.21 gasket ID and OD for your flange size and class
Plastic weight calculator — Work out the weight of How to Specify PTFE Gaskets for Flanges and Custom Parts sheets, rods and tubes in kg
Give the flange standard, nominal size and pressure class, or the inside and outside diameters and bolt-hole details. Gaskets are cut to flange dimensions, so accurate sizes avoid rework. If you have a drawing or a sample gasket, send it.
Choose the thickness
Thicker gaskets conform better to rough flanges but can creep more under load. Thinner gaskets suit smooth flanges and tight spaces. We can recommend a thickness based on flange condition, pressure and temperature.
Choose the type
Plain PTFE gaskets are cut from sheet. Envelope gaskets wrap a softer filler in a PTFE skin to give both chemical resistance and elasticity. Filled PTFE gaskets use glass or other fillers to reduce cold flow. See PTFE gaskets and PTFE envelope gaskets.
Grade and medium
Virgin PTFE suits most chemicals and food or pharmaceutical use. Filled grades suit higher loads. Tell us the medium, temperature and pressure so that we can match the grade. Our PTFE grades guide explains the options.
Custom cut and machined parts
We can cut gaskets to your flange sizes and machine custom parts to drawings. For one-off or urgent jobs, send the dimensions and quantity. See PTFE machined components for finished components.
Installation and care
Use clean flange faces, correct bolt torque and a tightening sequence. Re-torque if your procedure requires it, because PTFE can relax. Do not reuse a PTFE gasket that is deformed or damaged.
Recurring failures
If a gasket keeps failing, review grade, thickness and design. Our gasket failure case study shows how the right PTFE grade solved a recurring failure.
Common mistakes to avoid
Common errors include choosing a gasket that is too thin for a rough flange, using plain PTFE where cold flow is a risk, and over-tightening the bolts, which can squeeze the material out. Another mistake is not stating the medium and temperature, which makes it impossible to confirm the grade. Always give the full duty when you ask for a quote.
Planning spares
For critical flanges, keep a few spare gaskets in the correct size and grade so a leak can be fixed during the next stop without waiting for new material. We can cut gaskets to your list and supply them with a Material Test Certificate, so your maintenance team has traceable spares on the shelf.
Order PTFE from Dammam stock
Diode Trading EST supplies industrial PTFE (Teflon) to factories, petrochemical plants and oil and gas companies, with a Material Test Certificate (MTC) on every order. Our warehouse is in Al Khalidiyah Ash Shamaliyah, Dammam 32231, and we ship across Saudi Arabia. Send the product, grade, size and quantity to sales@diode.sa or engineeringplastics@diode.sa, or call +966 51 083 8213, and we will quote. You can also download the virgin PTFE technical datasheet.
Frequently asked questions
What do you need to quote a PTFE gasket?
Flange size and standard, pressure class, medium, temperature and quantity, or a drawing.
Can you make non-standard gaskets?
Yes, we cut and machine gaskets to your dimensions.
Is a certificate provided?
Yes, a Material Test Certificate with every order.
This guide on how to specify ptfe gaskets is a starting point. For more help with how to specify ptfe gaskets, send us your application, temperature and size and we will recommend the right specification. Background reading: PTFE on Wikipedia.
The right choice for how to specify ptfe gaskets depends on your site, material and order size. Diode Trading EST supports how to specify ptfe gaskets projects across Saudi Arabia, so send us your requirements for a quote. Ask our team to review your how to specify ptfe gaskets requirements before you order. For more detail on how to specify ptfe gaskets, contact Diode Trading EST. We can also advise on how to specify ptfe gaskets specifications and delivery.